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Experiencing Intermittent Profinet Disconnections

To solve intermittent Profinet disconnections and reconnections to Cognex devices, follow the steps in this article

29.03.2025

Details

Issue:

The Cognex device that is communicating over Profinet randomly disconnects from the PLC and then reconnects a few seconds later.

If you’re using Siemens TIA Portal for your PLC software, then similar entries to the below can be seen in the PLC Diagnostics Buffer:

v

Causes:

  • The network and/or the Cognex device is too busy to answer the Profinet requests in time.


Resolution:

Any of the below might help reduce the frequency of the issue:

  • increase the Profinet IO cycle time of the device in the PLC software
  • increase the Profinet Watchdog time of the device in the PLC software
  • use a 1000 Mbps switch instead of 100 Mbps switch
  • use a properly configured QoS switch to prioritize Profinet packets
  • reduce the number and/or size of images that the Cognex device sends to an FTP server
  • keep the Cognex software connection to the device closed
  • if the camera has multiple ethernet ports (i.e. IS3800 series) then separate the Profinet and other connections to run them on different ports
  • Enable Traffic Control in the Industrial Ethernet Configuration of the Cognex device, if that option is available to you
               

Please note: When using Enable Traffic Control, user interface updates become slower.
 

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